Capabilities

Zephyr Products is a full service, one-stop manufacturing facility. We are able to produce product to your specifications or prints, as well as prototype and design new or modified products.

We work with carbon steel, stainless steel, aluminum, galvanized and galvannealed material on an every day basis.  With our deep-rooted relationships with material vendors in our area we can receive next day deliveries upon request. We also stock standard materials, keeping lead times to a minimum.

Our manufacturing processes utilize state-of-the-art software systems, including nesting software and other programmable CNC software, which helps us cut your cost by increasing our material utilization efficiency.

CNC Tube Bending:

We are excited to announce the recent acquisition of a cutting-edge BLM ELECT102 Tube Bender. This technology gives us the ability to consistently bend mild steel, stainless steel, and aluminum up to 4.0" outside diameter in intricate profiles to bring fresh innovation and highest quality to your products.

Innovative Product Design Services:

Our design department utilizes SolidWorks 3D modeling software which is compatible with AutoCAD, Creo/ProE, and most other CAD software. We also specialize in drafting, prototype design work and re-designing existing products.

Laser cutting:

We have two 4,000-watt lasers equipped with advanced optics designed to facilitate precise, efficient, and repeatable cutting. This enables us to consistently provide high quality, clean product up to 1.00" mild steel and 0.500'' aluminum and stainless. In addition to laser cutting, we provide etching and part marking services.

Rotary Cutting:

Structural lasering available on several different shapes and styles of material including round, square, rectangle tube, angle, and channel.

Laser Punch Combo:

Our 3200-watt machine allows us to provide parts with extrusions and louvers with a clean and precise laser-cut edge. With the addition of automation, this machine offers the ability to load sheets, unload sheets, and palletize parts at the touch of a button so we can keep your prices low while providing exceptional quality.

Punching:

With multiple punch presses, we offer up to 250-ton hydraulic punch capacity with custom tooling, progressive dies, and cut off dies for bar stock to increase efficiency and reduce cost.

CNC Press Brakes:

Our programmable press brakes can form material up to 14 feet in length. The programming allows us to provide repeatability and accuracy while minimizing set-up costs by using quick change tooling.

Automated Milling:

Our 3-axis CNC vertical mill with over-sized capacity of up to 4,000 lbs has high spindle speeds and a rigid boxway to reduce cycle time. The 20-tool carousel minimizes set ups to lower costs. FeatureCAM software enables our team to streamline the production process from design to production.

Bundle Cutting Programmable Sawing:

With up to 5,500 lbs. bundling or individual cutting capabilities, multiple lengths can be programmed for each bundle to reduce cost per cut. Miter cutting is also available.

Certified Welding:

We offer top quality MIG and TIG welding with over 25 weld stations available. Certified Welding Inspector (CWI) and Certified Welding Educator (CWE) on staff ensure compliance with the American Welding Society (AWS) D Code qualifications for structural steel, sheet steel, aluminum and stainless steel.

Powder Coating and Finishing:

In house powder coating allows us to provide turn-key products in a timely manner with exceptional quality. Other finishing services available include galvanizing and zinc plating.

Assembly: 

We offer a variety of component, sub-assembly, and final custom assembly services.

Logistical Services:

We provide custom packaging, crating, kit assembly, warehousing, and just-in-time delivery. In addition to local deliveries with our company-owned truck, we can arrange shipments anywhere in the US, including daily UPS or FedEx shipping, as well as LTL shipments.

Quality Control:

Using new leading-edge 3D scanning and software, we are able analyze any part for dimensional correctness in a matter of minutes. Along with highly-trained personnel, we check every single part that we produce. This ensures customers receives high quality part and builds confidence in our capabilities at Zephyr Products, Inc.

Interested in our services?

Looking for a full service, one-stop fabricator with the capabilities to meet your needs? Contact us
  • 3030 Wilson Avenue, Leavenworth, KS 66048
  • (913) 651-3890
  • (913) 651-3892