At Zephyr, based in Leavenworth, Kansas, we deliver more than just metal fabrication. We combine manufacturing expertise with full-service logistics to give businesses across the Midwest the parts they need — on time, on budget, and built to last.
Our difference is in our people and service. We build lasting relationships, stay transparent about timelines, and adapt to your needs. Many of our customers say switching to Zephyr was the best decision they made.
Everyone at Zephyr believes that customers come first. We work hard to build relationships that last. That means being flexible, honest and transparent about processes, challenges, and deliverables. And it’s not just lip service. Our whole team operates from this foundational philosophy.
See all of capabilities: Our Capabilities
TTo empower our team with the tools, technology, and training to deliver the best manufacturing solutions possible – because technology matters, but our people make the difference.
From product development to delivery, Zephyr adds value by providing outstanding service at every stage of the production process. We start with innovative product design, add state of the art manufacturing with exceptional quality control and finish the job with on time delivery. We have the equipment, technology and people to make it happen for you.
Our customers are our most important asset. We are relationship-driven and we strive to build alliances that enable us to deliver cutting-edge products, on time, at competitive prices. We work to understand your business and help you be the best you can be in your industry!
At Zephyr, quality is a big part of what we do. From our Innovative Design process, to fabrication, to delivery, quality is always our top priority. Every part is thoroughly inspected to assure the highest standards are met in every process we perform.
It’s the cornerstone of any fabrication operation. We offer a full complement of welding types and material capabilities.
We are excited to announce the recent acquisition of a cutting-edge BLM ELECT102 Tube Bender!
We have the full range of capability to create your parts all in-house. From laser cutting, to punching, and tube bending.
It’s an important aspect of the Zephyr process. We have our own in-house powder coating facility to handle the heavy lifting. We have strong third party relationships with outside vendors for services such as galvanizing, zinc plating, polishing, and etching.
We manage all the logistics necessary to ensure you on-time delivery and efficient implementation into your manufacturing process. Assembly, kitting, custom crating, and delivery are all part of our service offering.
We take pride in our experience and knowledge in the fabrication process. As a partner, our goal is to help you make a better product. We accomplish this by providing engineering assistance, reverse engineering, 3D Scanning, SolidWorks support, and extensive quality control protocols.
We work with a variety of materials including carbon steel, stainless steel, aluminum, galvanized and galvannealed material on a daily basis. We’ve built strong relationships with material vendors in our area, and receive next day deliveries upon request. We also stock standard materials, keeping lead times to a minimum and making sure we meet important deadlines.
We believe we can work in any industry. There are several industries that we have extensive experience in, including Waterparks, commercial tool, aviation and more.
